Foundry Alloys

Product Details:

We provide a large assortment of high performance Ceramic Foam Filters that is highly appreciated for robust structure and accuracy in dimension. 

Alumina ceramic foam filter is a kind of advanced three-dimensional netted structure products, and mainly used for purifying and filtering molten aluminium, aluminium alloys and other non-ferrous alloy to improve the quality of casting. It is widely applied to the aluminum fusant filtration equipment of continuous casting, half continuous casting, gravity casting and low pressure casting.
Alumina ceramic foam filter has the excellent resistance to attack and corrosion from molten aluminum. When the aluminum liquid through the filter, tiny inclusions will be intercepted, adsorption, deposition on the hole wall, can effectively purify the aluminum liquid, solve the problem of aluminum and aluminum alloy sensitivity to internal defects.
Alumina ceramic foam filter is equipped with a gasket on the edges. The gasket assures the proper and tight position of the filter within the filter box. There are different types of gasket available, e.g. ceramic fiber gasket etc. Also you can choose alumina ceramic foam filters without gasket.
Alumina ceramic foam filter is a good heat resistant material. It is mainly used for purification process of aluminum, aluminum alloy, and other nonferrous alloy production, can also be used as gas-solid, liquid-solid separation medium, catalyst carrier, burner and sound-absorbing and environmental protection fields.

Applications:

Alumina ceramic foam filter is mainly applied to the aluminum and aluminum alloys fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting. It is also applied to other non-ferrous metal precision casting, gas-solid and liquid-solid separation medium, high temperature gas filter, chemical filling, sound absorbing material and catalysis carrier etc.

Features:

• Affordable Prices
• Robust Construction
• Easy to use

Additional Information:

• Packaging Details: Available sizes 50*50*22 mm (10,20,30 PPI) With /Without gasket 100*100*22 mm (10,20,30 PPI) With /Without gasket 8*8*2 inch (10,20,30 PPI) With /Without gasket 12*12*2 inch (10,20,30 40,50 PPI) 15*15*2 inch (10,20,30,40,50 PPI) 17*17*2 inch (10,20,30 PPI) With /Without gasket 20*20*2 inch (10,20,30,40,50,60 ppi) Standard / Expandable Gasket 23*23*2 inch (10,20,30 PPI) With /Without gasket 26*26*2 inch (10,20,30,40,50 PPI ) With Standard Expandable gasket

Product Details:

Grade 553 Silicon Metal / Fast Melting Silicon

Applications 
1. Alloying agent in the aluminum industry. It can increase fluidity and toughness. Used to improve the castability and weldability of aluminum and its alloy products.

2. Photovoltaic industry:Most are used to make solar panels manufacturing.
3. Chemical industry. Can be used as a silicon based polymer product. Products such as lubricants, greases, resins, skin and hair.
4. Material of Semi-conductor grade silicon.
5. Iron base alloy additives production.

Product Details:

 

Specifications

 

• Formula : na2sif6
• M. W. : 188
• Physical appearance : white powder
• Assay : 99. 0 % (min. )
• Fluorine value : 60. 00 % (min. )
• Chloride : 0. 03 % (max. )
• Sulphate : 0. 02 % (max. )
• Moisture : 0. 2 % (max. )
• Heavy metal : 0. 2 % (max. )
• Phosphate : 0. 3 % (max. )

 

Product Details:

General Description

The most commonly used furnace in the secondary aluminium industry is the rotary furnace where aluminium scrap is melted under a layer of salt which consists of a mixture of chlorides and cryolites. There are various possible combinations of this salt flux. However after several trials and customers feedbacks, Flux 475 has proved to be the best combination for Aluminium melting in Rotary furnace.

Application

 

ADVANTAGES: 1. Flux 475 enhances the heat transfer to the metal. 2. It prevents the oxidation of the metal. 3. The salt takes up contaminants, such as oxides, carbides and others contained in the scrap or produced by reactions during the melting process. 4. Homogenous mixture for the alloy is achieved. 5. Helps in cleaning, covering as well as drossing of molten aluminium. APPLICATION PROCESS: The amount of salt used for the melting process depends on the scrap characteristics and varies in a range of 5-8% of the aluminium scrap charge. First, the salt is melted down in the rotary furnace. Next the scrap is charged into the salt bath. After the metal is molten it is tapped and the salt slag is cast into steel moulds where it cools down. The advantage of the rotary furnace is that even highly contaminated scrap can be handled.

Product Details:

E1 / E2 / E3For controlled deoxidation and improvement in the fluidity of copper base alloys. General Description SCOT DEOXIDISING TUBES comprise of a range of various reducing agents contained in pure copper and brass tubes for controlled deoxidation of copper and its alloys .

Benefits:
• Dissolution of deoxidant is rapid and uniform thus melt treatment time is reduced.
• Very convenient and accurate method of deoxidation which prevents casting rejection due to oxygen blow holes.
• Metal fluidity is improved and major causes of porosity in the castings are eliminated. Oxides are formed during melting of copper and its alloys. These oxides, if allowed to remain in the melt, cause sluggish and gassy metal leading to low mechanical properties of the cast parts.
• These oxides are reduced from the melt by the introduction of Scot deoxidizing
• Scot deoxidizing Tube contain very reactive reducing agents which form stable oxides by combining with oxygen. Such oxides can be easily separated from the melt and thus the metal quality is improved.
• Scot deoxidizing Tube offer an easy method for making controlled and correct addition of deoxidising agents to the melt. The dissolution of SCOT DEOXIDISING TUBES is rapid and uniform hence it results incomplete and efficient deoxidation of the metal.

Application PURPOSE- Specifications Instructions for use :

1. Melt Down Under The Cover Of An Appropriate Flux Like Scot- Cuprit, Scot-cup Rex, Scot-recupex Or Scot-albral.
2. Degas With Scot Cu Degaser Blocks
3. Immediately Before Pouring, Plunge Scot Deoxidising Tubes Right To The Bottom Of The Melt. Stir The Melt Well, Skim And Pour. Standard Packing: 500 Nos. In Cb Box.
Other Scottish Products For Casting Copper And Its Alloys Melting Fluxes : Scot-albral, Scot-chrombral, Scot-cuprex, Scot-cuprit Speciality Fluxes : Scot-elminal, Scot-recupex Degassing Fluxes : Scot-cu Degaser. Packaging Standard Packing 100 Pcs / Box Store In Cool And Dry Conditions Use Within 1 Year From Date Of Manufacturing

Product Details:

Scot-Plum-Bral 2Scot- Plumbral 2 is a covering and drossing flux used for Copper based alloys (mainly Bronze) General Description

 

Scot- Plumbral 2 provides a cover during melting of high lead bronze. This flux is used to prevent oxidation loss during melting. The plunging of Scot- Plumbral flux before pouring scavenges the melt, removing impurities and assisting in the dispersion of the lead phase..

 

ApplicationInstructions for use :

In crucible melting 0.5% is added about 5 minutes before deoxidising the melt. Before pouring, the fluid slag formed is skimmed off, thickening it with dry silica sand if necessary..

In Tilting, rotary or reverbratory furnaces, 0.5% of Scot- Plumbral flux is added when the charge begins to melt. A further 0.5% is placed at the bottom of the preheat ladle, along with deoxidants, and the metal tapped onto them. Before poring the slag may be thickened with a coagulant to form a crust and the metal poured from beneath it.

Packaging

Standard Packing :
25 / 50 Kg HDPE Lined bags
Shelf life : 1 Year

Product Details:

(75-80)% Mn + (25-20)% Aluminium Manganese Addition Tablet General Description Aluminium Manganese Addition Tablet  are used to adjust and compound the content of Mn in Aluminium alloy and to replace Al-Mn alloy. Mn adal tablets are dark grey in color. Mn Adal Tablets are the cleanest and most accurate method of adding manganese into molten aluminium. Application Instructions for use : Scot-Mn Adal Tablets are used to adjust and compound the content of Mn in Aluminium alloy and to replace Al-Mn alloy. Mn adal tablets are dark grey in color. Ad d demanded additive, wait for 10 minutes and stir completely. (If the melt is dirty, should refine again and deslag, and then add the additive to improve the recovery.) Application Rate : Added volume = Needed volume in Al alloys / { 75% (80%) X 90%(recovery percentage) }
Note : The recovery of 75 MnAl or 80MnAl can reach 95% Advantages :
• Easy method of addition
• Reduction in labour time and energy
• Oxide free addition of Manganese
• The salt (flux) also helps in purification of melt
• Quick melting speed and high recovery
• Extremely low pollution Specifications
• Composition: 75-80% Mn, 20-25% Al
• Appearance : Dark Grey Tablets
• Density : 4.7 Grms /cm3
• Color Code: Grey Labels Packaging Standard Packing : 200 Grms to 1 KG Tablets 20 Kg / Box Store in Cool and Dry conditions only Also View
• (75-80)% Mn + (25-20)% Flux

Product Details:

Potassium Aluminium Fluoride (PAF)Grey Color (Powder / Lumps)

General Description

Potassium Aluminium Fluoride is a by-product produced during the manufacturing of Master Alloys. This product is available in powder as well as lumps form and is Grey in Color.

PAF is used in the manufacturing of (Mn, Cu, Fe) Adal Tablets. Since this product is sodium free, it is also used as a fluxing agent to cover and dross the melt. PAF helps in stabilize the melt. PAF is an excellent product for removing Magnesium from molten aluminium (Mag Remover). It is also one of the key raw materials in manufacturing of exothermic Sleeves.

 

Application

• Manufacturing Adal Tablets
• Magnesium removal from molten aluminium
• Stabilization of molten aluminium
• Manufacturing of Sodium Free Flux
• Used in manufacturing of exothermic sleeves
• Covering and Drossing flux

Specifications

• F : 44-45%
• K : 27-36%
• Al : 16-21%
• Moisture : <0.5%
• Mesh : 100-300 mesh

Packaging

• 25 Kg UN Approved Bags.
• 1 M.Ton Jumbo Bags.

Product Details:

Scot - Resin Bonded crucibles are manufactured with highly efficient most advanced machineries & advance technique under experienced technical staff using top quality raw material.

Advantages:
1. Powerful resistance to stress.
2. High resistance against oxidation.
3. Remarkable resistance to erosion.
4. High resistance against Alkaline chemical attack.
5. Superior Conductivity.
6. Minimum fuel consumption
7. Minimum metal Loss.

Product Details:

We are the leading manufacturer of Scot-T-Mexo. We obligated to meet the quality standards as per the customer demand.

Product Details:

Perchloroethylene Perchloroethylene / Tetrachloroethylene C2Cl4

General Description

Formula : C2Cl4

Molecular Weight : 165.85

CAS number : 127-18-4

 

Application

• Manufacture of Hexachloroethane
• Laundry / Dry cleaning agent
• Solvent
• Intermediates
• De Greasing Solvent

Specifications

• Formula : C2Cl4
• Purity : Min. 99%
• Boiling Point : 121 DC
• Freezing Point : -22 DC
• Density : 1.623 g / cm3

Packaging

MS Drums

Product Details:

5% Strontium + Al ALSR 5% ALLOY General Description Scot-Modalloy-Strontium stick (tablet) is an excellent modifying agent for aluminium and its alloys. It is used to refine the grains of silicon in the alloy, improve the mechanical capacity of the alloy and provide stability in re-melting. The purpose of modifying eutectic and hypoeutectic Al-Si alloys is to change the acicular form of silicon to spheroids or globular form results in improved mechanical properties.

USES:-
- Improvement in mechanical and metallurgical properties
- Anti-decay properties
- Stability in remelting
- Easy to use with no pollution problems
- No storage and handling problems.
- Excellent tensile & ductile strength due to uniform distribution of silicon grains
- No impurity added into the melt Application

Instructions for use :
1. Prepare the required alloy composition. Follow the normal fluxing and cleaning procedure as recommended.
2. Degas the melt with tablet degaser or by mobile degassing unit and dross off by using small quantity of coverflux.
3. After the degassing operation, add Scot-Alti5B1 grain refiner at an application rate of 0.20 to 0.40 by weight at temperature between 700-750 Deg C.
4. Add Scot-Modalloy-Strontium at an application rate of 0.20 - 0.40 at a temperature between 700 to 750 deg C.
5. Rabble the melt to ensure homogeneity, wait for 5 to 10 min. then use.
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Specifications
- Sr : 4.7-5.2%
- Si : 0.2 Max
- Fe : 0.2 Max
- V : 0.1 Max
Al : Balance Packaging

STANDARD PACKING Scot-Modalloy-Strontium Tablet : 200-400 GRMS Scot-Modalloy-Strontium Rod : 9.5 mm Dia, 500 mm Length

Packing : Jute Bags / HDPE Bags / Corrugated Boxes

Product Details:

ELECTROLYTIC GRADE

General Description

Mn Flakes are used for addition into molten aluminium to make various grades of alloys. Mn flakes can also be crushed and compacted into tablets for better recovery and dissolution.

Application

Aluminium Alloy

Specifications

 

Mn : Min. 99.7% Pure C.: 0.04% Max S : 0.05% Max P : 0.005% Max Si + Fe : 0.20 Max Size : Flakes or Powder

Product Details:

Potassium FluoborateKBF4 : Min. 99% Pure, White Powder

General Description

Potassium Fluoborate is a white crystalline powder that is used as a component in fluxing & grain refining agents for Aluminium. Potassium fluoborate is a fine, white crystalline salt that is typically used in applications such as grinding wheel additives, flame retardants in polyurethanes, oxidation inhibitors in magnesium foundries and grain refiners for aluminum with potassium fluoride as a component in fluxes.

Potassium Fluoborate has a molecular weight of 125.91 and melting point of 530 degree Celsius.

 

Application

• Manufacture of Foundry Fluxes
• As a grain refiner for aluminium and aluminium alloys
• Manufacturing of Resin Bound Abrasives for metal treatment
• As a fluxing agents for soldering and brazing

Specifications

• Formula : KBF4
• Standard form : White powder
• CAS no. : 14075-53-7
• Purity : 99.0% Min
• Calcium : 0.01 Max
• Silicon : 0.01 Max
• Iron : 0.01 Max
• Moisture : 0.05% Max
• Particle Size (Mesh) : 200 Mesh

Packaging

• 25 Kg HDPE Lined Bags.
  1 M.Ton Jumbo Bags.

Product Details:

Specification:

• Quality- 93 to 93.8%
• Size- 1kg, 2kg, 5kg, 10kg, 20kg

Product Details:

We are the leading manufacturer of Aluminium Shots

Specification:
• Aluminium Purity- 93% to 97.8%
• Size - 4-10 mm

Product Details:

Specification :

• Purity : 99. 5 %
• Size : 0. 25 mm - 1. 0 mm
• Mesh size : 60

Product Details:

Aluminium Purity- 93 to 93.8%
Size- 30* 30* 30+ other

Product Details:

Aluminium Purity- 93 to 93.8% Size-6*6*3 cm, 3*3*15 cm Piglet Pyramid Shape